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Highly flexible high current copper connectors
in solderless pressed design
Construction and application
druseidt high current copper connectors are extremely flexible
components and are manufactured out of braided copper tapes with a
wire-Ø of 0,07 mm respectively 0,10 mm. Caused by the using of wires
which such small diameters and the special conductor construction
consisting out of several layers of braids we get elements which have a
very large surface. So one of the main characteristics of the druseidt
connectors is beside the flexibility, the high current capacity of the
components. The contact areas are equipped with seamless solderless
pressed CU-ETP tubes. Whether made out of braids or round stranded
cables, whether in insulated or non insulated design, whether with
coated or uncoated surfaces, we are able to manufacture a large number
of connectors from 25 mm² up to 6000 mm² with contact areas from 20 mm
up to 200 mm width. We manufacture in large as well as small quantities
in length according to your wishes. Ready assembled connectors made out
of round stranded copper cables can be delivered with different wire-Ø
up to a conductor cross-section of 1000 mm². Our connectors are used
nearly in all kinds of application for high current transfer. They have
become particularly well established as connectors in switchgears and
between transformers, generators, rectifiers, switching devices and
prefabricated power networks. They can compensate expansions caused by
an increase of temperature as well as movements caused by a vibration of
switchgears, transformers or generators.
Druseidt press-technology
The for the manufacturing of our connectors used druseidt
press-technology guarantees extreme compressing and an optimal contact
resistance. As an opposite of the typical method by using terminal lugs
this procedure makes a fully pressed braid-integrated contact-area.
Through the very high pressure the space which contains air between the
wires is so much compressed, that no harmful gases or other
environmental influences can go inside. The crimping process is realized
without using additives like tin or soldering and welding additives. We
use exclusively materials of same analysis and same conductivity of
circa 57 S (braids and tubes).
Consultation and construction
Your wishes are the guidelines for all our activities. So we offer
extensive consultations as well as a constructive support through our
construction department when planing projects or new products. We
realize high current solutions for different kinds of applications in
cooperation with our customers.
Connectors in special design
Additionally to our extensive standard program we offer individual
constructed components and solutions for solving your problems. Our
diverse manufacturing processes facilitate the production of highly
flexible braided connectors according to your wishes and your
applications. Following some possibilities for connectors in special
design:
- braided connectors with variable contact areas to connect
switchgears with smaller connection-bar to busbar systems (e.g. one
side contact area width 80 mm and 100 mm at the other side).
- braided connectors with one or more branched off conductors with
different contact areas from 20 mm up to 100 mm width suitable for a
current capacity between 160 A and 2600 A.
- braided connectors with several contact areas
- braided connectors with special clamps for clamping graphite
electrodes or current bars in round shaped design
- braiding connectors consisting out of several round stranded
copper cables
- braided connectors with bended contact areas
- braided connectors in shaped design (e.g. 90° or 180°) for
welding machines or transformer connections
- braided connectors with special insulation materials and/or with
coated contact areas (tin-, nickel-, silver- or gold plated)
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