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Your position : Information : Connectors and Tools : cable lugs and connectors nearly for all possible kinds
We deliver suitable cable lugs and connectors nearly for all possible kinds of application

Why are different cable lugs series needed?

In consequence of the various kinds of leadings and cables with different conductor constructions, different strandings and diameters also different sizes of cable lugs and connectors are required too. Unprofessional
done crimping operations or wrong selected cable lugs are often the reason for generating fires, damaging of plants, unnecessary system down times and unnecessary repairing works.
  To guarantee crimping operations according to the norms and regulations it is absolutely necessary that cable lug, crimping tool and the outside-Ø of the stripped cable are aligned to each other. Therefore it is
very important to select the right cable lugs.
 

 


Important
Leading, cable lug, tool and compression die must
be aligned to each other!

Which is the correct cable lug for the various applications?

An important question for the user is now what is the correct cable lug for his application and what is the right tool for crimping it? At first we have to take a view to the application. There must be questions like dimension of the mounting situation, temperature and environmental influences clarified. Is it necessary to work with another material like copper etc.? After the operation conditions
are clear you have generally to pay attention to the fact that the cross-section of the cable and the cable lug must be the same. It is not allowed to work with a cable lug with a smaller cross-section than the cable (only a crimping of cable lugs with a bigger cross-section than
the cable is allowed). To get a sufficient filling volume the inside-Ø of the cable lug sleeve and the outside-Ø of the stripped cable should be nearly the same. Because the outside-Ø of the stripped cables are not normed and the
conductor cross-section will be calculated according to the conductor resistance and not according to the geometrical values (cf. DIN VDE
0295/IEC 60228) the suitable cable lug must be selected acc. to the actual diameter of the stripped cable.

 

Important
It is absolutely necessary that cable and cable lug
have minimum the same cross-section and the outside
diameter of the stripped cable and the inside diameter
of the cable lug sleeve must be nearly the same!

 
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